Model airplane rudder modelling challange

For my current project I am working on the design of a model airplane (Wildfire) in the category control line F2B aerobatics with a wingspan of 1500 mm. A friend is building these type of airplanes for his hobby and flies them on tournaments. He asked me as sparring partner in order to design a model airplane that can be produced using a 3D-printer with PLA and LW-PLA filaments based on STL-files. Up to now these airplane models are made up of balsa wood.
The pictures presented in this case are generated via eDrawings Viewer (SolidWorks) from an EASM-file exported from my 3D-CAD program (CoCreate Designer Modelling 2006 - direct modelling) running on a “vintage” HP Pavilion computer with Windows XP as OS.

Progress goes well continuing the design with my newly acquired iPad Pro version of Shapr3D. However there is one part that provides a modelling challenge that I like to present here. I would appreciate your advise on the matter.

The part concerned is the rudder which (for the moment) has a flat surface mating with the fuselage. The outer rim has a chamfer radius of 1.5 mm. The surface to the side of the fuselage is made up of two circular arcs. From the chamfered outer rim to the flat surface (at the fuselage) there is a continuous surface (on both sides). The max. width of the rudder is 12 mm, the height 190 mm en the length 72 mm.

Best regards, François M.J. Adang
(retired 2015) mechanical engineer

If you need constans chamfered 3mm trailing edge I think surface tool is neccesary, it’s not available now.

rudder.shapr (2.0 MB)

Does this work for you?

//R

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Nice job Robert.
Can I assume you first did a Loft. Then Extruded the profile in both directions from center. Then did an Intersection. Am I right?

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Hi Mike,

You are absolutely right :+1:t2:

Thanks Robert. I briefly looked at your model on my iPad. I will study the result some more.

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Thank you this helped me as I do aircraft pars as well, but static scale model parts for plastic kits

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Can you show the steps? Pls!:pray:

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Thanks Robert for the stepwise explanation. I studied your sketch planes earlier.
The picture is generated via eDrawings Viewer from the STP-file export form Shapr3D.
I completed recreation of the model sunday evening.

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Hi Mike,
I stumbled upon another way to do it also, here you do not need the Intersection part

Nice :slight_smile: :slight_smile:

Well done Robert. A really nice elegant method!

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Many thanks Robert!
This solution may be good in another project for me, as a workaround.

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